Product Description

 

Company Profile

 

IATF16949 and ISO 9001 certified precision CNC machining service company, started in 2006, Infinity provides customers with more than 1 million sensor components every year, such as the sensor housing, processing connectors, adapters, mounting rods, and mounting plates for flow sensors, pressure sensors, and temperature sensors. Product materials include stainless steel, copper alloy, aluminum alloy, and special alloys. The complex, precise, reliable, and safe manufacturing process ensures the high-quality requirements of customers' products.
With over 3000m2 production workshop, Infinity company provides whole processing from material cutting to inspection & packing and shipment service.

 

Workshop Overview

Equipment List
  Name No. of set Model/Spec. Origin
Infinity Precision Machining main Equipment  CNC Vertical
 Machining Center
2 VJ850,850X500X520/4-Axis ZheJiang
CNC Vertical
 Machining Center
2 Dooson DNM515,1571*540*510 China
CNC Vertical
 Machining Center
1 MAZAK VCN530CL China
Horizontal CNC Lathe 8 OKUMA L250-E ZheJiang
Horizontal CNC Lathe 1 OKUMA L300-M/2.5-Axis ZheJiang
Horizontal CNC Lathe 1 OKUMA L400-E ZheJiang
Horizontal CNC Lathe 3 OKUMA L200EMY ZheJiang
Ultrasonic Cleaning machine 2 KC-6000W China
Automatic Metal Band Sawing
machine
4 GHS4232 China
Flat Grinder 1 M7132B China
Wire Cutter 1 DK7740 China
Pipe bending machine 2   China
Shape mill 1     China
Vibration Burnisher 1 N/A China
Co2 gas-shielded welding 4 FN250 China
Swiss-type CNC machine 1 CSBII 250 ZheJiang
Drilling and tapping machine 4 ZS4116 China

 

Quality Control Process

Infinity Industries, Inc. provides customers with complete inspection services, from first article inspection, to process random inspection, and final inspection, all of which are implemented in strict accordance with the customer's drawings.

 

  Name No. of set Model/Spec. Origin
Inspection Instrument 3D-Measuring System 1 Hexagon,06.08.06 Switzerland
Projector 1 3D Family VME-300 ZheJiang
Contour graph  1 Mitutoyo contracer CV-2100 Japan
Surface rough meter 1 TR210 China
Angle Measurement Instrument 3 0~360° China
Pin Gage variety φ25+/-0.05/φ25.3+/-0.05/φ35+/-0.05 China
R-gage 2 R1~R6.5mm China
Inside Micrometer 5 0-30mm China
Outside Micrometer 5 25~50mm China
Digital Height Guage 20 0~300mm China
Digital Inside Groove Capliers 5 0~150mm China
Digital Vernier Calipers variety 0~200mm/0~300mm China
Mechanical Vernier Calipers variety 0~150mm China
Thread Plug Guage variety 1/2-13UNC,3/4-16UNF,7/16-20UNF,1/4-20UNC-2B/NPSL1/8-27/1/2-14NPT/3/4NPT/M18,26,27X1.5-6h/M4-6h/1/2-14NPSM China
Thread Ring Guage varety M12X0.5-6h/7/8-14UNF,3/4-16UNF,1/2-20UNF,5/8-18UNF,9/8-12UNF,5/8-24UNF,9/16-18UNF-2A/M18X1.5-6g/G1/2A/G1/4-2A/1/4-18NPT/M12X1-6g/M12X1-6h/1/2-14NPT China

Packaging & Logistics

In principle, all legal requirements must be complied with in our packaging and logistics process. These are in particular: 

-    dangerous goods regulation
-    national/international regulations for the treatment of wooden pallets
-    requirements of sea freight, if necessary
-    requirements of air cargo, if necessary
-    packaging directives from our customers
Further applies to:
-    The transport safety always rests with the consignor. Regarding cargo securing the legal regulations apply according to StVO and HGB and the         VDI Xihu (West Lake) Dis.line 2700. 
-    Infinity Company shall treat the goods during storage and shipping in such a way that the agreed-upon quality standard is preserved.
-    The storage at our location shall be made according to the FIFO principle.
-    All packaging materials must be free of attached silicone (e.g. silicone oil) and contain silicone.
Environmental Requirements / Occupational Safety 
No danger to humans or the environment may occur through the delivery of the products. Hazardous materials (dangerous goods) must be labeled in such a way that the dangers are easily recognizable and visible from the outside. 
-    Individual packs / reusable packaging / refillable containers should not exceed an individual weight of 15 kg.
-    The packing height of the loading unit must not exceed a maximum of 1600 mm.
-    The maximum weight of the load unit must not exceed 1200 kg.
-    The maximum dimension of pallets must not exceed 1200 mm x 1000 mm.
-    Individual packs / reusable packaging / returnable containers/cargo units must not be damaged.
-    Loading units must be accessible (at least 100 mm lower ride height).

 

Certification: RoHS, ISO9001
Pressure: Low Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

Are there any emerging trends in hydraulic cylinder technology, such as smart features?

Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:

1. Sensor Integration:

- One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.

2. Connectivity and IoT:

- Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.

3. Energy-Efficient Designs:

- With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.

4. Advanced Materials and Coatings:

- The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.

5. Intelligent Control Systems:

- Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.

6. Predictive Maintenance:

- Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.

7. Enhanced Safety Features:

- Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.

These emerging trends in hydraulic cylinder technology demonstrate the industry's focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.

hydraulic cylinder

Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads

Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let's explore how hydraulic cylinders ensure stable performance under fluctuating loads:

  1. Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
  2. Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston's movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
  3. Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
  4. Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder's movement. By controlling the flow rate of hydraulic fluid, the cylinder's motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
  5. Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder's position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
  6. Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.

In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.

hydraulic cylinder

Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?

Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:

1. Construction Equipment:

- Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.

2. Agricultural Machinery:

- Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.

3. Material Handling Equipment:

- Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.

4. Industrial Machinery:

- Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.

5. Mining Equipment:

- Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.

6. Automotive Industry:

- The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.

7. Aerospace and Aviation:

- Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.

8. Marine and Offshore Industry:

- Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.

These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.

China Custom Cylinder End for Hydraulic Cylinder by CNC Machining   with high quality China Custom Cylinder End for Hydraulic Cylinder by CNC Machining   with high quality
editor by CX 2023-11-21